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Refinishing Your Boat's Bottom
By Kevin Falvey
Photographed by Chris Philpot
September 2009

sep2bottom387

Ethanol is reducing your engine’s efficiency. Fuel prices are sure to
rise. And, the way things are going, I’d bet fuel taxes spike as well.
These things are out of your control, but you can combat them. Give your
boat a “bottom job,” and it will run faster and more efficiently. We
took in an eight-year-old Aquasport, the bottom of which was pocked and
cratered by years of uneven wear. After applying materials and using
tech assistance from Interlux (www.yachtpaint.com,
800-468-7589), the hull surface wasn’t just showroom smooth, it was
better than new, since we fixed some manufacturing glitches in the
process. You can get the same results with two weekends’ work. The time
required makes haul-out a good time to tackle this project, because you
won’t feel the pressure to launch that comes with spring. Just follow
these steps.

Stripping

Step 1
Set up your work area and don the safety gear. For best results, the ambient temperature should be 60-80 degrees F. If direct sun is on the
stripping area, create shade using the tarp as a fly.

Tip: Apply masking tape just above the painted waterline so its position isn’t lost once the paint is gone.

Step 2
Scrape off loose, flaking paint. Brush a liberal coating of Interstrip 299e onto about 10 square feet and let it soak for 15 minutes, then
scrape off the paint. Soak time will vary from 15 minutes to two hours,
depending upon the number of coats being removed. It took 40 minutes to
penetrate the five old coats on our Aquasport. Experiment. Our two-man
team, working in tandem, stripped 130 square feet of bottom and transom
in seven hours and used 1.5 gallons of 299e.

Step 3
Remove residual paint splotches. We used spray oven cleaner, but paint thinner works. Wipe down the hull with Fiberglass Solvent Wash 202 to
allow better adhesion of subsequent products.

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Sealing, Filling and Painting

Step 1
Our Aquasport had a number of laminate voids, plus some user installed gouges. Fill imperfections with Watertight Epoxy Filler. Using a
spreader or putty knife, swipe the goop across the gouge and then scrape
off the excess from several directions. Two applications might be
necessary — don’t try to fill all in one pass. Overfill slightly, then
after two hours, sand it flush with 80-grit paper and a sanding block,
followed by 120-grit.

Step 2
Wipe down filled areas with 202, as epoxy “blushes” with a waxy film upon cure that will retard adhesion of bottom paint.

Step 3
Mask off the waterline and any underwater metals, including drive
housings, engine-mounting brackets, through-hulls, swim ladders and trim
tabs. Mix the paint thoroughly.

Step 4
Apply bottom paint. For best results, use a 3/8-inch nap roller cover, cutting in around fittings, drives and engines, struts, etc., with a
chip brush first. Apply a minimum of two coats. We chose an ablative
paint instead of a “hard” coating, since these wear away evenly in use,
largely eliminating the need to have to strip down to bare ’glass in the
future.

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Source www.BoatingMagazine.com






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